Micro Coating Technology
Micro mold release coating technology has a name: Nanomouldrelease. It recontours mold surfaces at micro level, coating pores, crevices and etchmarks.
When pores and etch marks are filled up, resin has nowhere to affix itself. This facilitates excellent mold release and parts stop getting stuck in the mold. This is true smoothness.
One Coating can Last Thousands of Cycles
Mold release waxes, gels, fluids and aerosol sprays must be repeatedly re-applied. But a single application of Nanomouldrelease can last for thousands of cycles without using mold release agents. This is true micro mold release technology.Does not Chip, Flake or Transmigrate
With mold release agents and additives, unlike using micro mold release coating technology, there is always the problem of transmigration. Parts have to be thoroughly cleaned after molding before painting, adhesion or bonding.Nanomouldrelease does not chip, flake or transmigrate. This is because it is made up of nano-sized particles that form a microscopic dust during wear and tear. These particles are only visible using SEM technology.
Works through a Wide Range of Temperature
Nanomouldrelease's hydrophobicity, lipophobicity, gas-permeability and low coefficient of friction remain reliable from -50°C to 450°C. Its durable structure and inert surface properties offer good corrosion resistance that can withstand glass-filled resin and ceramic compounds.Micro coating technology fixes problems that mold release agents can't. Nanomouldrelease is the micro mold release coating technology solution.
Parts Commonly found in Micro Molding
The mold above produces a small plastic ring that must be molded with a fine net-like mesh.
Such
small structures that are molded to attachments cannot use any type of
mold release sprays, lubricants or waxes because residues from such
mold release agents would be trapped in the fabricated part.
These tiny plastic bearings must not only be perfectly globular but must also have an extremely smooth surface.
Dimensional inconsistencies and rough surfaces would reduce life span and functional integrity.
This tiny plastic part is a crucial component in a miniature robotic arm assembly.
The cosmetic value is essential to keeping the coefficient of friction to a minimum because it operates in a vacuum and thus cannot use lubricants.